Schedule 40 carbon steel pipe size chart and dimensions

Date:2024-10-18Tags:carbon steel pipe, Schedule 40 , API 5L
Pipeline specifications (Schedule, abbreviated as SCH) are important units used in the pipeline industry to measure the nominal wall thickness of steel pipes. With the continuous change of industrial needs, pipe manufacturers used to use only three specifications in the past - standard, extra strong and double extra strong, which were not precisely defined and could not meet the actual engineering needs. Therefore, up to 14 different specifications have been introduced in modern steel pipe production, among which Schedule 40 is the most common and widely used one.


What Is Schedule 40 CS Pipe?

Schedule 40 carbon steel pipe is a carbon steel pipe manufactured with a standardized wall thickness classification. The SCH number indicates the relationship between pipe diameter and wall thickness rather than the actual thickness value.
For example:
A 2 inch SCH 40 carbon steel pipe has a wall thickness of approximately 3.91 mm
A 12 inch SCH 40 carbon steel pipe has a wall thickness of approximately 10.31 mm
Although both pipes are SCH 40, their actual wall thicknesses are different because they have different outside diameters.
Schedule 40 dimensions are mainly based on the requirements of:
ASME B36.10M for carbon steel pipe dimensions
ASTM A53 for general carbon steel pipe
ASTM A106 for high-temperature applications
API 5L for oil and gas pipeline applications
Because of its moderate wall thickness and wide availability, SCH 40 carbon steel pipe has become a standard choice for many medium-pressure piping systems.


Schedule 40 Carbon Steel Pipe size chart, dimensions, wall thickness and weight

The dimensions of SCH 40 carbon steel pipe are determined by the nominal pipe size (NPS). The main parameters include:
Outside Diameter (OD)
Inside Diameter (ID)
Wall Thickness
Weight per unit length
The following table shows common SCH 40 carbon steel pipe dimensions based on standard pipe sizing

Nominal size [inches] Outside diameter [inches] Outside diameter [mm] Wall thickness [inches] Wall thickness [mm] Weight [lb/ft] Weight [kg/m]
1/8 inches 0.405 inches 10.3 MM 0.068 inches 1.73 MM 0.24 lb/ft 0.37 kg/m
1/4 inches 0.540 inches 13.7 MM 0.088 inches 2.24 MM 0.42 lb/ft 0.84 kg/m
1/2 inches 0.840 inches 21.3 MM 0.109 inches 2.77 MM 0.85 lb/ft 1.27 kg/m
3/4 inches 1.050 inches 26.7 MM 0.113 inches 2.87 MM 1.13 lb/ft 1.69 kg/m
1 inches 1.315 inches 33.4 MM 0.133 inches 3.38 MM 1.68 lb/ft 2.50 kg/m
1 1/4 inches 1.660 inches 42.2 MM 0.140 inches 3.56 MM 2.27 lb/ft 3.39 kg/m
1 1/2 inches 1.900 inches 48.3 MM 0.145 inches 3.68 MM 2.72 lb/ft 4.05 kg/m
2 inches 2.375 inches 60.3 MM 0.154 inches 3.91 MM 3.65 lb/ft 5.44 kg/m
2 1/2 inches 2.875 inches 73.0 MM 0.203 inches 5.16 MM 5.79 lb/ft 8.63 kg/m
3 inches 3.500 inches 88.9 MM 0.216 inches 5.49 MM 7.58 lb/ft 11.29 kg/m
3 1/2 inches 4.000 inches 101.6 MM 0.226 inches 5.74 MM 9.11 lb/ft 13.57 kg/m
4 inches 4.500 inches 114.3 MM 0.237 inches 6.02 MM 10.79 lb/ft 16.07 kg/m
5 inches 5.563 inches 141.3 MM 0.258 inches 6.55 MM 14.62 lb/ft 21.77 kg/m
6 inches 6.625 inches 168.3 MM 0.280 inches 7.11 MM 18.97 lb/ft 28.26 kg/m
8 inches 8.625 inches 219.1 MM 0.322 inches 8.18 MM 28.55 lb/ft 42.55 kg/m
10 inches 10.750 inches 273.0 MM 0.365 inches 9.27 MM 40.48 lb/ft 60.31 kg/m
12 inches 12.750 inches 323.8 MM 0.406 inches 10.31 MM 53.52 lb/ft 79.73 kg/m
14 inches 14 inches 355.6 MM 0.375 inches 11.13 MM 54.57 lb/ft 94.55 kg/m
16 inches 16 inches 406.4 MM 0.500 inches 12.70 MM 82.77 lb/ft 123.30 kg/m
18 inches 18 inches 457.0 MM 0.562 inches 14.27 MM 104.67 lb/ft 155.80 kg/m
20 inches 20 inches 508.0 MM 0.594 inches 15.09 MM 123.11 lb/ft 183.42 kg/m
24 inches 24 inches 610.0 MM 0.688 inches 17.48 MM 171.29 lb/ft 255.41 kg/m
32 inches 32 inches 813.0 MM 0.688 inches 17.48 MM 230.08 lb/ft 342.91 kg/m

Note: Dimensions may vary slightly depending on manufacturing standard and tolerance requirements.


Multiple material options for Schedule 40 carbon steel pipes
Schedule 40 carbon steel pipes are not only available in carbon steel versions, but can also be made of stainless steel, aluminum, alloy steel, and other materials. Common carbon steel pipe materials include ASTM A106 Grade B, A53 Gr.B, A333 Grade 6, etc. These carbon steel pipes can be used in low temperature environments, oil and gas transportation, steam pipelines and other fields. Manufacturers can provide customized material selection according to different engineering requirements to ensure that the pipe has excellent performance under specific environmental conditions.

In addition, API 5L Gr. B carbon steel and galvanized iron materials are also commonly used in the production of No. 40 pipes. These materials have good corrosion resistance and wear resistance, allowing No. 40 carbon steel pipes to maintain stable performance under harsh environmental conditions.


How to Read a Schedule 40 Pipe Size Chart ?

Many buyers confuse pipe size with actual diameter. In steel pipe terminology:
NPS Does Not Equal Outside Diameter
For example:
A 2 inch SCH 40 pipe:
Nominal size: 2 inches
Outside diameter: 60.3 mm
Inside diameter: about 52.5 mm
Wall thickness: 3.91 mm

The “2 inch” designation is only a nominal reference size, not the measured diameter.


Wall Thickness Changes with Pipe Diameter

A common misunderstanding is that all SCH 40 pipes have the same wall thickness.
In reality:
Small diameter SCH 40 pipes have thinner walls
Large diameter SCH 40 pipes require thicker walls to maintain strength


Pipe Size Wall Thickness
1/2" SCH 40 2.77 mm
4" SCH 40 6.02 mm
12" SCH 40 10.31 mm
This design allows SCH 40 pipes to maintain a practical balance between pressure resistance and material cost.


SCH 40 vs SCH 80 Carbon Steel Pipe

The main difference between SCH 40 and SCH 80 carbon steel pipe is wall thickness.
Item SCH 40 SCH 80
Wall Thickness Standard Thicker
Weight Lower Higher
Pressure Capacity Medium Higher
Cost More economical More expensive
Common Use General piping systems Higher-pressure applications
SCH 40 is usually selected when operating conditions are moderate and cost efficiency is important. SCH 80 is preferred when additional strength and pressure resistance are required.



How to Choose the Right Schedule 40 Carbon Steel Pipe ?

When selecting SCH 40 carbon steel pipe, engineers should consider more than just pipe size.

1. Operating Pressure
Confirm that the pipe pressure rating meets the system design requirements.

2. Temperature Conditions
High-temperature applications may require materials such as ASTM A106 rather than general ASTM A53 pipe.

3. Corrosion Environment
For outdoor or corrosive environments, additional protection such as galvanizing, coating, or corrosion allowance may be required.

4. Manufacturing Standard
Always confirm whether the project requires ASTM, API, or other international standards.


Summary

Schedule 40 carbon steel pipes is a widely used pipe specification with moderate wall thickness, strong pressure bearing capacity, and can be treated with corrosion protection through a variety of processes. Whether it is used for building frames, industrial pipelines, or for conveying liquids or gases, No. 40 carbon steel pipes can become an indispensable and important pipe material in engineering with its stable performance and wide range of material options.

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