Introduction
Rectangular steel tubes, also known as Rectangular Hollow Sections (RHS), are widely used structural steel products with a hollow rectangular cross-section. They provide excellent strength-to-weight performance, making them suitable for construction, machinery frames, trailers, agricultural equipment, transportation structures, and industrial fabrication.
Standard rectangular steel tube sizes are commonly available from 20 × 10 mm to 400 × 200 mm, with wall thicknesses typically ranging from 1.6 mm to 16 mm depending on the manufacturing standard and application requirements.
The most common specifications include:
ASTM A500 Rectangular Tubing
ASTM A513 Mechanical Tubing
EN 10219 Cold-Formed RHS
EN 10210 Hot-Finished Hollow Sections
This rectangular steel tube sizes chart provides common dimensions, wall thicknesses, and weight information to help engineers, fabricators, and buyers quickly select the right RHS size for their projects.
Basic dimensions and some standards of national standard rectangular tubes
The basic dimensions of national standard rectangular tubes mainly include outer diameter, wall thickness and length. Among them, the selection of outer diameter and wall thickness is directly related to the load-bearing capacity and use effect of the rectangular tube. Common outer diameter specifications include 20mm×40mm, 30mm×50mm, 40mm×80mm, etc., and the wall thickness is divided into 2.0mm, 2.5mm, 3.0mm and other grades according to different usage scenarios and requirements.
Standard: BS EN 10219 - Cold-formed welded structural hollow sections of non-alloy and fine grain steels
RHS Size: 40mm*20mm - 240*120mm
Wall Thickness: 1.6mm-16.0mm
Length: 6000-14000 mm
Dimension Tolerance: Thickness: (All dimensions +/- 10%)
Available Grades: S355J2H, S275J0H, S235JRH, S355J0H, S275J2H, S355J2+N, IS 4923 / ASTM A500 / As per requirement
Surface Protection: Pre-galvanized, Black (Natural Color Without Coating), Hot-dip Galvanized, Varnish/Oil Coated
Standard Rectangular Tube Size & Weight Chart
Advantages of national standard rectangular tubes
Choosing national standard rectangular tubes means choosing high quality and reliability. National standard rectangular tubes are produced strictly in accordance with national standards, and their dimensional accuracy, material quality, manufacturing process, etc. are strictly controlled to ensure the stability and durability of the products. In addition, national standard rectangular tubes also have excellent corrosion resistance and wear resistance, and can operate stably for a long time in harsh working environments.
How to Read Rectangular Tube Sizes?
Rectangular tube dimensions are normally expressed as:
Width × Height × Wall Thickness
For example:
100 × 50 × 4 mm
Width: 100 mm
Height: 50 mm
Wall thickness: 4 mm
The larger the wall thickness, the higher the weight and load-bearing capacity. Tubes with larger cross-sections also provide greater bending resistance, making them suitable for structural applications requiring higher strength.
Common Standards for Rectangular Steel Tubes
Although rectangular steel tubes are manufactured worldwide, most projects follow one of the following standards.
|
Standard
|
Application
|
Common Grades
|
|
ASTM A500
|
Structural tubing
|
Grade A, B, C
|
|
ASTM A513
|
Mechanical tubing
|
Various mechanical grades
|
|
EN 10219
|
Cold-formed structural hollow sections
|
S235JRH, S275J0H, S355J2H
|
|
EN 10210
|
Hot-finished structural hollow sections
|
S235, S275, S355
|
Different standards specify dimensional tolerances, mechanical properties, and manufacturing methods, but many standard rectangular tube sizes are available across multiple specifications.
Common Rectangular Tube Sizes
Although rectangular steel tubes are manufactured in hundreds of dimensions, a few sizes are widely used across construction, manufacturing, and fabrication industries.
|
Size (mm)
|
Common Wall Thickness (mm)
|
Typical Applications
|
|
40 × 20
|
1.6–3.0
|
Furniture, shelving, light frames
|
|
50 × 25
|
2.0–3.0
|
Gates, fences, trailers
|
|
60 × 40
|
2.0–4.0
|
Machinery frames, support structures
|
|
80 × 40
|
2.5–5.0
|
Structural fabrication, platforms
|
|
100 × 50
|
2.5–6.0
|
Columns, equipment bases
|
|
120 × 80
|
3.0–8.0
|
Buildings, bridges, heavy fabrication
|
|
150 × 100
|
4.0–10.0
|
Industrial structures
|
|
200 × 100
|
5.0–10.0
|
Heavy-duty support systems
|
|
250 × 150
|
5.0–10.0
|
Large steel structures
|
|
300 × 200
|
6.0–10.0
|
Infrastructure projects
|
|
400 × 200
|
8.0–16.0
|
Heavy engineering and bridge construction
|
The required size depends on the design load, span length, fabrication method, and service environment. Larger cross-sections generally provide higher bending strength, while increasing wall thickness improves compression and impact resistance.
Full Rectangular Steel Tube Size Chart and Weight Table
Rectangular steel tubes are available in a wide range of dimensions to meet different structural and fabrication requirements. The most important specifications when selecting an RHS include outside width, outside height, wall thickness, and weight per meter.
The following table shows commonly used rectangular hollow section sizes.
Rectangular Tube Dimensions and Weight Chart
|
Size (W × H)
|
Wall Thickness
|
Weight (kg/m)
|
|
20 × 10 mm
|
1.6 mm
|
0.7
|
|
30 × 20 mm
|
2.0 mm
|
1.45
|
|
40 × 20 mm
|
2.0 mm
|
1.76
|
|
40 × 20 mm
|
3.0 mm
|
2.55
|
|
50 × 25 mm
|
2.0 mm
|
2.14
|
|
50 × 30 mm
|
3.0 mm
|
3.53
|
|
60 × 40 mm
|
2.5 mm
|
3.72
|
|
60 × 40 mm
|
4.0 mm
|
5.62
|
|
80 × 40 mm
|
3.0 mm
|
5.45
|
|
80 × 40 mm
|
5.0 mm
|
8.64
|
|
100 × 50 mm
|
3.0 mm
|
6.86
|
|
100 × 50 mm
|
4.0 mm
|
8.79
|
|
120 × 60 mm
|
4.0 mm
|
10.05
|
|
150 × 75 mm
|
5.0 mm
|
16.6
|
|
200 × 100 mm
|
6.0 mm
|
26.7
|
|
250 × 150 mm
|
8.0 mm
|
47.2
|
|
300 × 200 mm
|
10.0 mm
|
74
|
|
400 × 200 mm
|
12.0 mm
|
105
|
Frequently Asked Questions
What is the standard size of a rectangular steel tube?
Standard sizes typically range from 40 × 20 mm to 400 × 200 mm, although manufacturers can also produce custom dimensions for specific projects.
How are rectangular tube sizes measured?
Rectangular tubes are identified by outside width × outside height × wall thickness, such as 100 × 50 × 4 mm.
Which standard is commonly used for structural rectangular tubing?
ASTM A500 is one of the most widely used standards for structural rectangular steel tubing in North America, while EN 10219 is commonly used in Europe.
How do I calculate the weight of a rectangular tube?
The theoretical weight depends on the outside dimensions, wall thickness, steel density, and tube length. Most engineers use standard weight charts, such as the one provided above, for quick reference.
Can rectangular steel tubes be galvanized?
Yes. Rectangular tubes are commonly supplied in black steel, pre-galvanized, or hot-dip galvanized finishes depending on the application and corrosion resistance requirements.