The production process of stainless steel pipe fittings tees is as follows: Steel pipe → Blanking → Bulging → Punching → Flattening → Welding joint (or interface) → Weld mark grinding → Finishing → Pressure testing → Surface inspection → Affixing trademarks and certificates of conformity → Packaging and warehousing. Following this workflow ensures the quality and performance of the processed materials, and adhering to specific processing methods guarantees smooth operation and use.
Each of the above processes is completed by separate specialized equipment. Automatic forming machines are also available to automatically complete the filling, forming, filler melting, and shaping processes.
Material Cutting
Depending on the type of pipe, plate, or bar used, cutting methods such as sawing, gas cutting, plasma cutting, or punching/shearing are selected for material cutting.
1.Forming (Heating and Welding)
Heating is required for hot-push, hot-press, or forged tees, commonly using induction heating, electric furnaces, or flame heating. Some tees require rolling before welding, with welding methods primarily including arc welding, shielded welding, or automatic welding.
2.Heat Treatment
After forming, heat treatment is performed in an electric furnace or reverberatory furnace to relieve stress and improve the microstructure. The results are generally judged by hardness testing.
3.Surface Treatment
The surface is cleaned by sandblasting, shot blasting, grinding, or pickling to remove oxide scale and scratches.
4.Machining
The port dimensions and beveling are machined to ensure the tee meets structural dimensional requirements. Gas cutting can be used to assist in machining large parts.
5.Non-Destructive Testing
Surface and internal quality inspections are performed using PT, MT, RT, and UT, typically according to JB/T 4730 requirements.
6.Surface Protection
Acid pickling and passivation are commonly used to improve corrosion resistance; if all machined surfaces are cut surfaces, passivation is not required.
7.Marking
Products must be marked with the manufacturer's name, material, specifications, etc., using methods such as stamping, electro-etching, or inkjet printing.
Before forming, various fillers are used inside the pipe: lead, low-melting-point lead alloys, organic fillers, hydraulic oil, etc.
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