JIS G3466 rectangular tube sizes cover outside dimensions from 10 × 15 mm to 800 × 1100 mm, with wall thicknesses ranging from 0.5 mm to 60 mm. Designed for general structural applications, JIS G3466 specifies carbon steel rectangular hollow sections in STKR400 and STKR490 grades, along with requirements for chemical composition, mechanical properties, dimensional tolerances, manufacturing methods, and quality inspection. These tubes are widely used in steel structures, commercial buildings, bridges, industrial facilities, and machinery manufacturing where reliable strength and dimensional accuracy are required.
Unlike Standard rectangular tube size charts, JIS G3466 not only specifies dimensions but also defines mechanical properties, chemical composition, dimensional tolerances, manufacturing methods, and inspection requirements. These requirements ensure structural reliability and consistency for engineering projects throughout Japan and many international markets.
This guide provides the latest JIS G3466 rectangular tube size chart, steel grades, tolerances, manufacturing specifications, and comparisons with international standards such as ASTM A500 and EN 10219, helping engineers, contractors, and buyers select the right rectangular hollow section for their applications.
| Steel Grade | Minimum Tensile Strength | Typical Application |
| STKR400 | 400 MPa | General building structures |
| STKR490 | 490 MPa | Heavy-duty structural applications |
STKR400
STKR400 is the most commonly used grade under JIS G3466. It offers an excellent balance of strength, weldability, and cost, making it suitable for most commercial and industrial construction projects.
Typical applications include:
Building columns
Roof trusses
Steel frames
Warehouse structures
Agricultural buildings
General fabrication
STKR490
STKR490 provides higher tensile strength than STKR400 and is designed for structures requiring greater load-bearing capacity.
It is commonly used in:
High-rise buildings
Large-span steel structures
Heavy machinery
Infrastructure projects
Bridges
Industrial plants
Because of its higher strength, STKR490 often allows engineers to reduce member weight while maintaining structural performance.
The table below lists several of the most commonly produced JIS G3466 rectangular tube sizes.
| Size(mm) | Thickness(mm) | Size(mm) | Thickness(mm) | Size(mm) | Thickness(mm) |
| 50X20 | 1.6 | 100X50 | 1.6 | 200X100 | 4.5 |
| 50X20 | 2.3 | 100X50 | 2.3 | 200X100 | 6 |
| 50X30 | 1.6 | 100X50 | 3.2 | 200X100 | 9 |
| 50X30 | 2.3 | 100X50 | 4.5 | 200X150 | 4.5 |
| 60X30 | 1.6 | 125X40 | 1.6 | 200X150 | 6 |
| 60X30 | 2.3 | 125X40 | 2.3 | 200X150 | 9 |
| 60X30 | 3.2 | 125X75 | 2.3 | 250X150 | 6 |
| 75X20 | 1.6 | 125X75 | 3.2 | 250X150 | 9 |
| 75X20 | 2.3 | 125X75 | 4 | 250X150 | 12 |
| 75X45 | 1.6 | 125X75 | 4.5 | 300X200 | 6 |
| 75X45 | 2.3 | 125X75 | 6 | 300X200 | 9 |
| 75X45 | 3.2 | 150X75 | 3.2 | 300X200 | 12 |
| 80X40 | 1.6 | 150X80 | 4.5 | 350X150 | 6 |
| 80X40 | 2.3 | 150X80 | 5 | 350X150 | 9 |
| 80X40 | 3.2 | 150X80 | 6 | 350X150 | 12 |
| 90X45 | 2.3 | 150X100 | 3.2 | 400X200 | 6 |
| 90X45 | 3.2 | 150X100 | 4.5 | 400X200 | 9 |
Mechanical properties are one of the most important factors when selecting rectangular structural tubing. JIS G3466 establishes minimum strength requirements to ensure the tubes can safely withstand structural loads.
| Steel Grade | Mechanical Properties | ||
|
Tensile Strength N/mm² min |
Yield Strength N/mm² min |
Elongation % min |
|
| STKR 400 | 400 | 245 | 23 |
| STKR 490 | 490 | 325 | 23 |
The required elongation depends on the tube dimensions and testing method specified in JIS G3466.
Compared with conventional carbon steel tubing, STKR490 offers significantly higher tensile strength, making it suitable for heavy structural applications where weight reduction and load capacity are important.
JIS G3466 specifies the chemical composition requirements for structural carbon steel tubes to ensure consistent weldability, strength, and durability. The exact composition varies depending on the steel grade and manufacturing process.
| Steel Grade | chemical composition,% by mass | ||||
| C | Si | Mn | P | S | |
| STKR 400 | ≤0.25 | - | - | ≤0.040 | ≤0.040 |
| STKR 490 | ≤0.18 | ≤0.55 | ≤1.5 | ≤0.040 | ≤0.040 |
This formula provides the theoretical weight per meter and is widely used for estimating material quantities during structural design, procurement, and transportation planning.
| Standard | Product Scope | Typical Applications |
| JIS G3466 | Carbon steel square and rectangular tubes | Building structures, bridges, machinery, industrial frameworks |
| JIS G3444 | Carbon steel tubes for general structural purposes (primarily circular tubes) | Structural piping, columns, supports |
| JIS G3101 | Hot-rolled carbon steel plates, bars, and shapes | Base material for structural fabrication and welded assemblies |
JIS G3466 focuses on finished square and rectangular hollow sections with specified dimensional tolerances, mechanical properties, and manufacturing requirements.
JIS G3444 primarily covers circular structural steel tubes and is not intended for rectangular hollow sections.
JIS G3101 specifies steel materials such as plates and sections rather than finished hollow structural tubes.
Understanding the differences between these standards helps engineers and buyers select the most appropriate material for each structural application.
What is JIS G3466?
JIS G3466 is the Japanese Industrial Standard for carbon steel square and rectangular tubes used in general structural applications.
What steel grades are available under JIS G3466?
The standard primarily includes STKR400 and STKR490, both designed for structural engineering applications.
What is the size range of JIS G3466 rectangular tubes?
Typical outside dimensions range from 10 × 15 mm to 800 × 1100 mm, with wall thicknesses from 0.5 mm to 60 mm, depending on the manufacturer.
What is the standard length?
Standard lengths are generally 6 m, 9 m, and 12 m, while custom lengths up to 24 m are available from many manufacturers.
Are JIS G3466 rectangular tubes welded or seamless?
Most JIS G3466 rectangular tubes are produced using the Electric Resistance Welding (ERW) process. Seamless rectangular tubes can also be manufactured through additional forming processes for specific applications, but they are less common.